Concrete Batching Plant

STATIONARY PLANT MODEL FAB-HCP-PAN EQUIPPED WITH FOLLOWING STANDARD ACCESSORIES;

1. PAN TYPE MIXER

The Mixer is mainly used for mixing good quality of concrete hence we have our own designed FAB PAN TYPE MIXER to obtaining a homogeneous mixing quality.

FAB PAN TYPE MIXER is preferred all over market due to their easy and cost effective maintenance, simple operation and batching performance. Mixer is set in heavy structured steel tower such as TM can be directly loaded under discharge chute.

We have been available 0.25m 3 to 1.0m 3 vibrated concrete per batch capacity pan mixers are available with us.

Advance features of FAB PAN TYPE MIXER;

High batching performance
Easy operation and maintenance
High homogeneity even with short mixing time
Highly wear-resistant mixer wear parts
Easy maintenance due to wide maintenance gates and bolted type replaceable linings
Low maintenance cost.

2. Cement, Water & Additive Weighing hoppers

Water, Cement and additive hopper mounted on independent frame structure and separate weighing can be done by individual electronic load cell. Water pump installed on chassis for water and additive feeding.

CEMENT WEIGH HOPPER

3. Four bin feeder

Heavy structured steels used to hold the Bins; it is in line layout with pre-assembled extension to reduce the installation time of the plant. The discharge window of aggregate bins opened through pneumatic cylinders. Materials recipe accumulated in to gathering conveyor for weighing purpose before moved on to the Slinger conveyor for feeding in to pan mixer.

4. Slinger conveyor

The conveyor is meant for unloading of dry concrete recipe to mixer. Conveyor is interlocked to the mixer through the batch controller (panel). This means the conveyor will not start unless the mixer is running. The conveyor has chevron type belt with canopy thorough out length and is driven by geared motor which is mounted on end of drive drum. r batter gripping & resists slippage of conveying materials to get optimization.

5. Screw conveyor for cement

This is meant for cement feeding in to cement hopper, it is made from most efficient wear resistance flight for longer life in cement conveying. The diameter of screw flight is 219mm which is most efficient for rated output.

6. Cement feeding hopper 1.0 m3

This hopper is used for storage of cement. The storage capacity of the hopper is 50 bags cement. Instead of bigger silo, this could be an optional storage for small quantum of work.

7. Control panel

The control panel is well set in to furnished cabinet. The system combines the power of a PLC base batch controllers to provide reliable and accurate controlling. The system can be handled different scales like; Aggregate, Cement Water & Additive. The system is capable of handling multi-scale, multi-ingredient batching & mixing operation, with all necessary interlocking, timing, alarm generation, event-logging, recipe & report generating facility.

The system has Touch Screen password protection display with compact flash socket to increase memory capacity with Serial communication ports, internet port & USB port. Also the high speed sampling ensures batch to batch accuracy. All necessary interlocks are programmed within the system to allow parallel batching operation.

CONTROL PANEL

Salient Features

Compact and economically designed.
Longer life of wear & tear parts
Heavy duty structure
Quick erection & commissioning in a day
Inbuilt pipeline of water, additive and pneumatic.
One operator can run the plant.

Optional

Cement/ Fly Ash Storage & Conveying System
Microwave Moisture Meter
Computer SCADA System with accessories
Single Shaft and Planetary Mixer
Online-offline printing system
Skid for chassis

Technical Specification

Models	Unit	HCP20	HCP25	HCP30	HCP45
Plant capacity	m3/hr	20	25	30	45
Type of mixer	-	Pan mixer
Mixer capacity	m3	0.25	0.4	0.5	0.75
Input/output	Litre	600/250	750/400	800/400	1250/750
Motor power	Hp	20	25	30	40
Hy. Power pack	Hp	2Hp
Feeding belt	size	800 x 3Ply. Chevron type
Conveyor motor	Hp	12.5Hp
Aggregate Bins	Nos.	4
Capacity of Bin	m3	4	4	5.5	8
Aggregate weighing Load cell (04)	Kgs.	1000	1000	2000	2000
Cement weighing Load cell (03 Nos.)	Kgs.	200	200	300	600
Water weighing Load cell (03Nos.)	Kgs.	200	300	300	300
Additive weighing Load cell (01No.)	Kgs.	10	20	50	50
Water pump	Hp	2	2	3	5
Sand vibrator	Hp	0.25
Cement vibrator	Hp	0.125
Cement screw	Dia.	168	219	219	219
Fly ash screw	Dia.	168	219	219	219
Screw power	Hp	10	15	15	15
Air compressor	Hp	3	3	3	3
Total power	Hp	50	60	66	78